The introduction of the 1,000 kW functionality with the brand new CCS plug has led a German firm to declare it has reinvented “excessive energy charging.” Beforehand, the Mixed Charging Customary was confined to charging capacities within the a whole bunch of kilowatts. For autos using the usual 400-volt system voltage, the utmost attainable charging energy is 200 kW with a 500-ampere charging present, whereas 800-volt autos can obtain as much as 400 kW. Nevertheless, even electrical vans with bigger batteries usually can not maintain these charging capacities for prolonged durations as a result of plugs and cables are inclined to overheat.
Phoenix Contact goals to raise this commonplace at its Power2Drive 2025 commerce truthful debut. Their second-generation liquid-cooled CCS charging connector, CHARX join skilled, can deal with as much as 1,000 kW in increase mode and transmit 800 kW repeatedly. This exceptional functionality is made potential by an modern cooling system that effectively channels an environmentally pleasant coolant instantly by way of the ability cores.
Michael Heinemann, CEO of Phoenix Contact E-Mobility, highlighted that this connector is designed to ship most charging energy for buses, vans, and the longer term era of passenger autos. With round 100,000 current CCS2 chargers throughout Europe, many autos—together with quite a few automobiles, business autos, buses, and vans—will profit from this expertise. Phoenix Contact plans to additional its developments associated to the MCS megawatt charging commonplace.
The second era of the connector can also be 20% lighter, enhancing ease of use and dealing with. The brand new design gives considerably improved flexibility within the cable, and enhanced ergonomics within the grip space contribute to a greater consumer expertise. Upkeep has additionally been streamlined, as each the mating face body and contacts of the HPC connector could be changed without having to open the housing or drain the coolant.
The product prioritizes charging efficiency, able to delivering as much as 1,000 amps in increase mode and 800 amps repeatedly with energetic cooling. Passive cooling configurations yield 200 amps much less in every case. It is vital to notice that the DC rated voltage stands at 1,000 volts, permitting for steady charging energy starting from 640 to 480 kW for 800-volt autos, relying on cooling strategies. The cooling medium employed is a water-glycol combination.
Furthermore, CHARX join skilled options dependable leakage detection and complies with calibration legislation for billing charging processes, aided by built-in four-wire measurement expertise. Phoenix Contact additionally gives personalized connection ideas for energy, alerts, and cooling, supporting charging station producers in establishing HPC charging stations.
At their commerce truthful stand in Munich, Phoenix Contact presents a brand new CCS product for car producers: the CHARX join common CCS charging sockets, designed for high-power charging capacities of as much as 700 kW. These charging sockets with pre-assembled cable harnesses function a ready-to-install resolution, aiming to cut back electrical car and cellular machine charging instances.
The brand new CHARX join common CCS kind 2 charging sockets at the moment are accessible with commonplace plugs catering to a wide range of market calls for. These pre-assembled inlets are suitable with commonplace on-board chargers, in addition to many PDU and BMS connections, facilitating the retrofitting of cable glands and supporting AC/DC charging for business autos and heavy items autos.
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