The recall in query is said to security issues. It has been recognized {that a} nut on the ball joint of the higher wishbone could not have been correctly tightened throughout meeting on the manufacturing unit. This poses a threat that the nut might loosen whereas driving, doubtlessly resulting in the steering knuckle detaching from the higher wishbone.
The recall impacts 25,501 F-150 Lightning automobiles manufactured between February 15, 2024, and April 14, 2025. In line with the Nationwide Freeway Visitors Security Administration (NHTSA) documentation, this contains 20,528 automobiles from the 2024 mannequin yr and eight,973 from the 2025 mannequin yr. Throughout service visits, technicians will test if the nut was tightened to the required torque; if not, they are going to make the mandatory changes. The NHTSA estimates that roughly one p.c of those automobiles are affected, equating to round 295 items.
So far, just one incident has been reported the place the nut got here unfastened. On March 6, 2025, a 2024 mannequin skilled a defect in the appropriate entrance wheel. This car, which had been in manufacturing since March 4, 2024, had solely traveled 1,020 kilometers (or about 634 miles) earlier than the difficulty was recognized. Throughout inspection, technicians discovered that the wishbone had indifferent from the steering knuckle because of the lacking ball joint nut.
Signs of a unfastened or lacking nut embody rattling noises over bumps and vibrations whereas driving. In response, Ford has improved the instrument used for tightening the nut. Consequently, automobiles manufactured after April 14 are now not in danger.
Regardless of excessive expectations, the F-150 Lightning has not but achieved the extent of success Ford anticipated. Government Chairman Invoice Ford beforehand referred to it because the “Mannequin T of the twenty first century” at its launch in April 2022. Manufacturing has confronted a number of cutbacks and pauses, with the most recent occurring in November 2024. Nonetheless, the mannequin confirmed promise within the first quarter of 2025, turning into the best-selling electrical pickup within the U.S. with 7,187 items offered, narrowly surpassing the Tesla Cybertruck, though the Cybertruck maintained a lead total in 2024.
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